Custom T Shirts and T Shirt Printing Guide
Choose the right garment and printing method for custom clothing, events, teams and businesses.
Read guide →Compare personalised polo shirts by fabric, fit, weight, wash care and logo method before ordering embroidered or printed polos.
Polo shirts sit between T shirts and formal shirts, making them suitable for trades, offices, hospitality, events and sports staff. They look organised without restricting movement and can be combined with sweatshirts, fleeces or jackets to create complete staff uniforms.
The correct product depends on how it will be worn. A cotton polo may suit front-of-house use, while a polyester performance polo can be better for active work. A polycotton polo is a dependable middle option for many everyday uniforms.
Cotton offers softness and a familiar feel but can absorb moisture and take longer to dry. Polycotton blends balance comfort with easier care and durability. Polyester performance polos are designed for quicker drying and can suit warm or active environments.
Do not choose by fibre alone. Collar construction, placket, stitching, side vents, fit and opacity affect how personalised polo shirts look after repeated wear.
Embroidered polo shirts are the most common choice for professional company uniforms. A compact left chest logo is visible during customer interaction and gives the garment a premium finish. Names or roles can be added on the opposite chest when required.
Thin lettering and intricate artwork should be reviewed at the intended size. A logo that looks clear on a large monitor may need small changes to remain readable in thread.
Printed polo shirts work well when the design contains gradients, several colours or a larger back graphic. DTF can reproduce detailed logos at smaller quantities, while screen printing can be efficient for suitable volume orders. The fabric must be checked before heat or ink is applied.
A useful combination is an embroidered chest logo with a printed back design. This keeps the front refined while making the company visible from a distance.
Use the size guide for the exact product rather than relying on the size employees usually buy. Where possible, offer equivalent fits for different body shapes while keeping colour and branding consistent. For larger teams, a sample fitting can prevent avoidable exchanges.
Record the product code, garment colour, logo file, thread or print colours, position and size. This turns the first order into a reliable specification for replacements and new starters.